MILLING MACHINE
INTRODUCTION
Milling machine is
one of the important machining operations. In
this
operation the work piece
is fed
against a rotating cylindrical tool.
The rotating tool consists of multiple cutting edges (multi point cutting tool). Normally axis of rotation
of feed given to
the work piece. Milling operation is
distinguished from other machining operations on the
basis of orientation
between
the tool axis
and the
feed direction, however,
in other
operations like drilling, turning, etc.
the tool is fed
in the
direction parallel to
axis of rotation.
The cutting tool used in
milling operation is
called
milling cutter, which consists of multiple
edges called teeth.
The machine
tool
that performs the
milling operations by producing required
relative
motion
between
work piece
and tool is called milling machine. It provides the required relative motion under very controlled
conditions. These conditions will be discussed
later in this unit as milling speed,
feed rate and depth of cut.
Normally, the
milling operation creates plane surfaces.
Other geometries can also
be created by milling machine. Milling operation is
considered an interrupted cutting
operation teeth of milling cutter enter and exit the work
during each revolution. This
interrupted
cutting action subjects
the teeth to
a cycle of impact force and
thermal shock on every rotation. The
tool
material and cutter geometry must be designed to
bear the above stated conditions. Depending upon
the positioning of the
tool
and work piece the
milling operation can be classified into different types.
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